CAPABILITIES AND TECHNOLOGIES
STITCHING EQUIPMENT AND PROCESSES
SADDLEWIRED MAGAZINES
NUMBER OF FEEDERS – 8
| MAXIMUM EDITION SIZE | 320 х 474 mm |
| MINIMUM EDITION SIZE | 120 х 128 mm (for two-ups 100х100 mm) |
| MAXIMUM BOOKLET THICKNESS | 8 mm |
| STAPLE WIDTH | 14 mm |
| NUMBER OF STAPLES | 4 standard staples (or 2 file staples “with ringlets”) |
USE OF PAPER
| BOOK | 35 – 150 g/m2 |
| COVER | 130 – 250 g/m2 |
| INSERTS |
А4 - 80 g/m2 – 250 g/m2 А3 - 130 g/m2 – 250 g/m2 |
ADDITIONAL CAPABILITIES
- Production of booklets with a cover and a flap: one flap on the front or back board; two flaps
- Production of booklets with asymmetric cover (for example, the upper board is narrow, at least 60 mm, the lower board matches the edition cut size)
- Production of “two-ups”, with cutting by the marks (cutting out a page / cutting off)
- Inserts
- Outserts
- Insets
- Outside tips
ASSEMBLED GLUE-BOUND MAGAZINES
FOUR KOLBUS GLUE-PERFECT BINDING (GPB) LINES: MAXIMUM NUMBER OF FEEDERS 24
| BOOK SIZE MAX. (TRIM) | 300 х 380 mm |
| BOOK SIZE MIN. (TRIM) | 100 х 120 mm |
| BOOK THICKNESS MAX. | 60 mm |
| BOOK THICKNESS (WITHOUT COVER) MIN. | 1,7 mm |
TYPES OF PAPER USED
| BOOK | 35 – 150 g/m2 |
| COVER | 130 – 250 g/m2 |
| INSERTS | 1 sheet (2 pages) - 130 – 300 g/m2 |
|
FOLDED SHEET
4-8 PAGES - 100 – 250 G/M2
(with boards of different sizes, with flaps) |
* If it is necessary to use the paper with different weight, the paper of a particular trademark is to be tested.
ADDITIONAL CAPABILITIES
- Covers with flaps (flap width is at least 80 mm): one flap on the front or back board; two flaps,
- Asymmetric covers (for example, the less wide front board, at least 130 mm)
- Inside tips: 2 pages, 4 pages, 6 pages,8 pages, inside tips with flaps, French gate tips, multi-tipping, full signature tipping, including on the paper that is different from the book paper, perforated inside tips, inside tips appearing beyond the book perimeter, etc.
- Production of “two-ups”
- Insets
- Outside tips
INSETS
AUTOMATIC INSETS ARE MADE ON COPY-BY-COPY PACKING LINES UNDER THE 1ST, UNDER THE 4TH PAGES OF THE COVER OR IN A RANDOM PART OF THE BOOK.
| MAXIMUM NUMBER OF AUTOMATIC INSETS IN A PRODUCT | Up to 4 |
| INSET FORMAT: | |
| Length Min./Max. | 150 – 400 mm |
| Width Min./Max. | 100 – 300 mm |
| Thickness | Up to 8 mm |
| PRODUCT WEIGHT | Up to 750 g |
| M2 PAPER WEIGHT MIN./MAX. | 50 – 200 g/m2 |
| RECOMMENDED PAPER WEIGHT | 80 g/m2 |
Manual insets can be made in any part
RECOMMENDATIONS ON INSERTS
IT IS NOT RECOMMENDED TO USE THE FOLLOWING AS INSERTS:
- Things with metallic elements
- Things packed in polyethylene or polypropylene film
- Things with sharp obtrusive edges
OUTSIDE TIPS
* Automatic outside tipping of additional elements (inside tips, samples of perfumery products, compact disks, toys, etc.) can be made on the first and last pages of signature of a semi-product and/or on the cover.
OUTSIDE TIP SIZE: (WIDTH Х LENGTH)
| MAXIMUM | 205 х 130 mm |
| MINIMUM | 49 х 55 mm |
| WEIGHT OF A PRODUCT | 1g -300 g |
| PAPER PRODUCT WEIGHT | min 150 g/m2 |
PERFUMERY PRODUCTS VOLUME
- FOR THE MINIMUM SIZE UP TO 2 ml
- FOR THE MAXIMUM SIZE UP TO 10 ml
* MANUAL OUTSIDE TIPS CAN BE MADE IN ANY PART OF THE PRODUCT.
Removable soft hot-melt glue is used for outside tipping, it can be easily peeled from the product, and it does not damage the product.
The possibility of tipping particular samples in edition should be agreed with a manager and/or production manager.
* Label (sticker) gluing device
A label is glued to a magazine or to a packed magazine (joint from above).
| LABEL FORM: |
Мin - 30х20 mm Мах - 80х65 mm |
The location of label tipping is regulated in the entire area of the magazine, the distance from the edge on each side is 20 mm
Round stickers can be used
The stickers should be glued on the wax paper without flashes.
COPY-BY-COPY PACKING OF READY MAGAZINES
| MINIMUM SIZE OF MAGAZINE WITH INSERT | 100 х 100 х 100 mm |
| MAXIMUM SIZE OF MAGAZINE WITH INSERT | 550 х 800 х 100 mm |
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